
M20
Engines: A Brief History
The M20 engine group was introduced in the late 70's in 2.0L and 2.3L
sizes in the European model BMW 320/6 and 323. A later 520 sedan combined the
fuel economy of the small six with the convenience of a 4 door sedan.
With consumer demand for more power, engine size was increased to 2.5 L,
and in the E30 chassis, electronic fuel injection powered the 323 and 325
versions. In the shadow of another fuel shortage BMW developed the ingenious 2.7
L eta engine which came to the U.S. in the 1983 528e and '84 325e. The engine
was designed for minimum friction loss, highest possible fuel efficiency and
maximum low rpm torque. In comparison, the 2.7L eta produces 170 lb/ft of torque
at 3250 rpm, whereas the 2.8L 528i produced the same amount of torque but at 4500
rpm.
The 2.5 and 2.7L engines were strong and successful. In 1986 a BMW 325iS
prepared by Linder with support from BMW Motorsport won the European Group A
Championship and in the United States the Korman Autoworks 325e won the 24 Hours
of Watkins Glen and the 1986 IMSA Endurance Driver and Manufacturers
Championships. The Director of BMW Motorsport GmbH, Munich, Wolfgang Peter Flohr,
wired a message of congratulations saying "The headline,'Korman's BMW Wins
24 Hour Race' is for BMW Motorsports GmbH a highlight which we tried to achieve
in the United States for years and which goes without saying to your account
only."
Everyone says they want more torque but horsepower still sells. When the
325iS came to the U.S. it had less torque (164 lb/ft @ 4300 rpm) but and
increase of 41 horsepower at an enthusiasts 5800 rpm. It quickly became much
more of a favorite than the low revving but efficient eta model. The 325iS made
its own racing mark. In 1989 a 325iS entered by Le Team with engine and
suspension by Korman Autoworks scored another win in the Watkins Glen 24 Hour
Race. The primary competition R&D program for Korman Autoworks in 1993 was
to develop the BMW 325iS for the SCCA IT series. The new model was an immediate
front runner, overturning the previous dominance of Nissan and Mazda. The BMW
won all but one race of the season, breaking lap records everywhere, and ran
away with the Mid Atlantic SCCA ITS Championship!
Now almost 20 years after our 24 hour race win we are still building
strong, reliable M20 street engines as well as club racing competition motors.
This long time span attests to the popularity and endurance of this BMW.
Korman "Engine Plus"
Program
From our many years of experience building BMW engines we offer our "Engine Plus" program. Our engine prices represent much more than just the essential internal parts that other businesses quote. We also include the external parts which are usually in need of replacement. Typically, these tune-up and maintenance parts represent over $450.00 of our package prices. All of our rebuilds include the following NEW parts where applicable;
In the
event that you have just replaced one or more of the above items which are
included in your rebuild and prefer to re-use the part, it will be deducted from
your invoice.
In
engines subject to extreme wear it may be necessary to replace some of the
following additional parts. The cost of these parts is not included in our
engine pricing unless specifically noted.
·
Valves,
valve springs, locks, eccentrics
·
Camshaft
and crankshaft gears
·
Fuel
injection components
·
Piston
pin bushings
·
Flywheel
pulley
·
Distributor
(included on some high performance rebuilds)
·
Throttle
linkage
· Water Hoses, heater hoses, fuel lines, vacuum lines
Our
goal is to provide you with an engine that will offer many miles of driving
pleasure with no unexpected surprises.
Korman offers 6 basic
rebuilding configurations:
Korman Stock Rebuilds
Our stock rebuilds are
assembled to BMW specifications by our experienced and dedicated technicians
rather than off a mass production assembly line. Korman engines are assembled
with meticulous craftsmanship, precise machining, and detailed blueprinting. All
of our boring is done with a torque plate for exceptional bore roundness and
long engine life. These hand built engines are available at prices below factory
reman units and ours carry a 24 month/24,000 mile warranty.
318i P/N 11318010
325e P/N 11036100
325i P/N 11036200
Korman Stage 1 Engines
2 year/24,000 mile warranty
Korman Stage 1 Engine-318i
As above, but includes 2.0L
conversion to provide the "punch" missing from the 1.8L engines.
Headers are included (check local laws for legality). High compression pistons,
special valve work, and Stage 1 head porting yield 140 horsepower. P/N 110B3180
Korman Stage 1-M20 325i
Our Stage 1 rebuild will
provide a strong increase in power through the use of our proven performance
techniques. Special valve and valve seat work, increased compression,
Korman-Stahl Headers and Stage 1 cylinder head porting will net a gain of 12-25
HP depending on model. Performance computer chip recommended but not required.
325e P/N 11036410 325i
P/N 11036510
Korman Stage 2 Competition Engine-M20 325i
Our Stage 2 engines are
designed for maximum performance without adversely affecting engine life or
driveability. All Stage 2 Engines receive our flow testing porting and
polishing, proven 3 angle valve seat work, back cut intake valves, dual valve
springs, titanium retainers, Korman Rocker Arms, Korman-Stahl headers, and a
Schrick 272 Camshaft (or Schrick 284 or 288). M20 "i" engines receive
our aluminum flywheel, while M20 "eta" engines receive our exchange
lightweight flywheel. Korman performance computer chip required. 325i P/N 11036350
Korman High Performance Clean Air Engines
2 year/24,000 mile warranty
Stage 1 High Performance
Clean Air Engine-M20
In our Stage 1 Clean Air
Engines we apply our high performance techniques to extract maximum power from
stock parts while making no changes that affect Federal or State emissions laws.
Our flow tested porting, polishing, valve and valve seat work promote smoother,
more efficient air/fuel flow keeping the mixture better suspended for cleaner
burning. Valve spring pressure is increased for a higher max rev limit of 7000
rpm (except for 325e). To reduce reciprocating weight and improve acceleration
we lighten and balance the connecting rods, fit stronger light weight piston
pins, and lighten the flywheel. These techniques produce a 10-15% power increase
and an engine which revs much more quickly. Korman Performance computer chip
suggested, not required. 325e P/N
110364C0 325i
P/N 110365C0
Korman Stage 2 Clean Air
Engines 325i
These engines receive our
Stage 2 competition-type engine treatment for maximum emissions legal
performance. Porting and polishing are more extensive than in our Stage 1 Clean
Air Engine, and all valves are swirl polished. Also included are our titanium
valve spring retainers, dual valve springs, Korman Rocker Arms, light weight
steel alloy connecting rods, light weight piston pins and our lightened steel or
aluminum flywheel (depending on model). Tuned
exhaust headers are included with a ceramic thermal barrier coating and our
special engine oiling system modifications, special computer chip required.
Korman 2.7 Liter Stroker
Engines
The 2.7L 325 eta engine is
the ultimate in smooth, very high torque, ultra efficient performance. But the
light nodular iron cast crankshaft and light valve spring pressure limit this
pleasure to about 4850 rpm. Our special conversions include a high performance
2.7L crankshaft and stronger valve springs which allow safe revs to 6900 rpm.
This conversion is available on all of our M20 Stock, Stage 1 and 2 Competition
and Stage 1 and 2 Clean Air Engines. Call one of our staff for suggestions and
pricing for any applications not listed.
Our 327e series engines are special
versions of the eta 2.7 motors. The
327i series are stroked special versions of the 325i 2.5 motor.
Korman 2.9 Liter M20 Engines
Our latest M20 high
performance development project has been highly successful. Super strong,
tremendous torque, and very durable, this motor brings your roughly 20 year old
car up to today’s performance standards.
This motor in an E21 323 chassis has won numerous CCA Club Racing D Mod
races, often finishing ahead of most C Mods, and even winning first overall and
regional club racing championships.
Includes special crankshaft (86mm stroke), custom length
competition connecting rods, light weight Mahle pistons, oiling system
modifications for more flow to rod bearings, oil sprayers to cool pistons and
enable less piston expansion, closer piston/wall clearance for better sealing
and longer life. Plus all our Stage 1 porting, polishing, lightening, balancing,
blueprinting etc and tuned headers and a custom computer chip.
P/N 1103690
Korman 2.9 ltr M20 Motor – Stage 2 Clean Air
All of our Stage 1 parts and mods plus high performance parts that increase acceleration but do not affect exhaust emissions. K&N air filter, Korman polished rocker arms, dual valve springs, titanium valve spring retainers, lt wt piston pins, and aluminum flywheel kit (195HP)
P/N 110360CA
Korman
2.9 ltr M20 Motor – Stage 2 Competition
Same as our Stage 2 Clean Air Engine but adds Schrick 288 or 304 cams plus stronger valve springs. Not designed for street/highway use for vehicles subject to EPA or state emissions standards. Includes additional porting for increased flow with Schrick cams. (235HP) P/N 1103690R
Additional Options
Extrude hone intake manifold
Big throttle body
Lt wt, H.D. sport clutch assy
Dyno running-in, tuning, testing
Korman Race Engines
Whatever your series,
whatever your specifications, Korman can build you a dependable, long lasting
engine engineered for maximum power. Whether you need a more durable engine for
low cost club or vintage racing or a 325HP fully modified race winner, call us
first!
Korman
Computer Chips
|
BMW |
Year |
ECU # |
Plug In P/N |
Conversion P/N |
HP Gain |
|
318is |
90-91 |
|
124M42100 |
|
12 |
|
325e |
1984 |
|
|
124M20100C |
24 |
|
325e, es |
84-87 |
5 021, 027, 24pin |
124M20200A |
|
24 |
|
325e, es |
84-87 |
021, 027, 28pin |
124M20200B |
|
24 |
|
325e, es |
88 |
154 |
124M20300 |
|
17 |
|
325i, iS |
87-88 |
153 |
124M20400 |
|
15 |
|
325i, iS |
89-97 |
173, 380 |
124M20500 |
|
15 |
Adjustable Fuel Pressure
Regulator
This
modified Bosch fuel pressure regulator allows you to adjust the fuel pressure on
your 318i or 325. Increased fuel pressures can help compensate for performance
modifications (cams, exhaust, intake, etc.) as well as addressing some rough
idle and "flat spot" problems. P/N 13106020

These
are Schrick's street performance cams. All give a strong increase in power
across the full rev range while retaining a smooth idle. They do not require
cutting for additional piston/valve clearance. They are designed to perform with
the BMW original fuel injection systems.
Schrick
performance camshafts are not emissions legal. Sold for off road use only.
M20 Schrick Camshafts for
325’s
·
Schrick 272-272º
duration, 11 mm lift. Smooth idle, works with automatic transmission. Best when
used with Korman performance chip. Dual valve springs required. P/N 11386272323
·
Schrick 284-284°
intake duration (11.4mm lift), 272°
exhaust duration (11.0mm lift). Split
profile cam gives nice gains at higher rpm’s without sacrificing low end
power. P/N 11386284323
·
Schrick 288-288º
duration, 11.4mm of lift. Lumpy idle limits application to manual transmission
models only. Works best with Korman performance chip, free flow intake and
exhaust systems. Korman Dual Valve Springs and titanium retainers required. P/N
11386288323
· Schrick 304-304° duration, 12.2mm lift. Race profile, requires modified valve train, deeper piston relief, custom fuel management or stand alone engine management. P/N 11386304323
M10 Schrick Camshafts for
318i
·
Schrick 284-284º
duration, 9.5mm of lift. Dual valve springs and chrome alloy retainers required.
P/N 11384284
·
Other profiles including 292,
304, 316, 328 and 336 are available for the M10 engine but require changing to
carburetion or stand alone engine management
Camshaft Installation Kits
M10 4 Cyl. Stage 1
Includes cast aluminum alloy
rocker arms, dual valve springs, and chrome alloy retainers.
Designed to work with original BMW cam. P/N 11394400
M10 4 Cyl. Stage 2 Same as above but includes Korman Rocker Arms.
Valve springs designed for Schrick performance cams.
P/N 11394401
M10 4 Cyl. Stage 3
Competition Korman Racing Rockers, Titanium valve spring retainers, dual valve
springs. Designed for Schrick cams. P/N
11394402
M20 6 Cyl. Stage 2
Korman rocker
arms, dual valve springs, titanium valve spring retainers. Designed for Schrick
cams. P/N 11396420
Valve
Train Components
Korman Rocker Arms
Lightened
cast alloy rocker arms, contoured, peened and polished. Radiused to clear valve
spring retainers with high lift cams. Sold each. M10 4 Cyl. P/N
1133K256229 M20 6 Cyl. P/N 1133K271429
Korman Racing Rocker Arms
Similar
to above, fully polished arm, pads micropolished. M10 4 Cyl. P/N 1133R256229 M20
6 Cyl. P/N 1133R271429
High Performance Dual Valve
Springs
Includes
center damper spring sleeve. Long life with revs to 7600 RPM. No cylinder head
machining required. Fits all M10 and M20 engines. M20 requires use of our
titanium valve spring retainers, below. P/N 11341204N
Schrick Racing Valve
Springs
Made
to sustain very high spring pressures, very high cam lift, and extended high
RPM. Will maintain original tension four or five times longer than any other
spring that we tested for BMW engines. Use with titanium retainers, sold each.
Fits M10 and M20 engines.
P/N 11341028 (inner and outer set, each)
Titanium Valve Spring
Retainers
About half the weight and twice as strong as steel. Used in all our Stage 3, 4, and race engines. Weight is 12.5 grams each.
For Korman
Dual Valve Springs-M10 P/N 11342002; M20 P/N 11342003
For
Schrick Racing Valve Springs-M10 P/N 11341029; M20 P/N 11341030
Chrome Alloy Steel Valve
Spring Retainers
Stronger
than stock, used in our M10 Stage 2 engines. Weight is 21.5 grams each. Not for
M20 motors. P/N 11342001
Korman BMW Valves
M20 engines manufactured before 12/86 have 40 mm intake and
34 mm exhaust valves. Upgrading to the sizes below offers a nice increase in
flow, provided your cylinder head ports are enlarged to take advantage of the
bigger valves. Swirl
polished, profiled, and radiused for improved flow.
|
M10
4 cyl. |
M20
6 cyl. |
|
46
mm intake P/N 1134K254625 |
42
mm intake P/N 1134K708895 |
|
38
mm exhaust P/N 1134K251063 |
36
mm exhaust P/N 1134K708896 |
Korman Stainless Steel BIG Valves-M10 318i
47mm intake and 39mm exhaust valves profiled for max flow of hardened stainless steel. For street or racing. Get the best out of your motor. 47mm intake P/N 1134K662 39mm exhaust P/N 1134K664
Offset Adjustable Cam
Gear-M10
Resurfacing
the cylinder head retards the camshaft timing. Use this gear to advance it back
to normal. Machined for 1,3,5 and 7 degrees of offset. Can also be used to fine
tune the power band of the engine.
78> (single row chain) P/N 11310806
Pistons
and Connecting Rods
High Compression Pistons
In
addition to standard pistons, we offer the following special pistons. All piston
sets include rings, pins and clips. You MUST provide your bore size when
ordering.
M10
9.1:1 P/N 112508245
M20
325i 9.7:1 112508265
M20
2.7i 9.5:1 P/N 112508254
Lightweight Piston Pins
Similar to those used in our racing pistons. Nice addition to any engine job. Ten to twenty percent lighter than stock pins, suitable for full race or street applications. M10 4 Cyl. P/N 1125K712198 M20 6 Cyl. P/N 1125K712120
Korman Modified Connecting
Rods
Lightened, balanced, peened, sized, rebushed, and alignment checked. About 8% lighter than stock rods. Shipped complete with new rod bolts and nuts. Price is for servicing your rods. M10 318 P/N 11241200 M20 325 P/N 11241203
Korman Lightweight
Competition Connecting Rods
Designed
for full race use, equally suitable for the street. Super strong and light alloy
composition reduces the rotating mass of your engine, reduces stress forces at
high RPM. About 25% lighter than stock, can be ordered in stock sizes or custom
lengths for special applications. M10 4 Cyl. (550 grams) P/N 11241500
M20
6 Cyl. (485 grams) P/N 11241600
Polished,
Krinkle Finished Valve Covers & Intake Manifolds
Parts
are cleaned and glass peened for superior paint bond. Raised ribs and BMW logos
are reworked to a polished finish. Can be supplied with your new engine or
shipped on an exchange basis. Available in black, red or blue.
M10
4 Cyl. Valve Cover P/N LAB11124000
M10
1.8 L Intake Manifold P/N LAB 11124200
M20
Valve Cover P/N LAB11126035
M20
Intake P/N LAB11126200
Heavy Duty Alternator
Bushings
These heavy duty polyurethane bushings replace your stock rubber units. The stock rubber bushings collapse over time causing misalignment of the alternator, and premature belt wear or failure. Look and see if your alternator is crooked, then use these improved bushings for a long term solution. Long Bushings (4 required) P/N 12311268433
Heavy Duty Hard Rubber
Motor Mounts
Our
mounts reduce unwanted engine movement during hard acceleration, braking and
cornering. Sold in pairs. E30 325>86 P/N 11810325S
E30 325 87> P/N 11810325A
Engine
Oiling
Engine Oiling System
Modifications
Modification
to the crankshaft and main bearings increase bottom end oil pressure, prevent
oil from pooling in cylinder head at continuous high RPM operation. Kit includes
special main bearings, new oil pump with sprocket and hardware. You must ship
your crankshaft to us for modification.
M10 4 Cyl. P/N 11411320
M20 6 Cyl. P/N 11411206
Oil Cooler Kits
Stacked
plate design coolers provide as much as 9 times the surface area as conventional
tube type units.
Korman Remote Oil Cooler
Kits
Includes
cooler, remote filter adapter, remote filter mount, filter, all necessary hoses,
clamps and fittings.
3"x11" Oil Cooler Kit P/N 11424002
5.75"x11" Oil Cooler Kit P/N 11424003
Korman Competition Oil
Cooler Kit
Includes
oil cooler, aircraft type aluminum fittings, stainless steel braided #10 hose,
remote adapter, remote oil filter mount, filter.
3"x11" Oil Cooler Kit P/N 11424100
5.75"x11" Oil Cooler Kit P/N 11424200
Korman
Solid Billet Remote Adapter
The commonly used cast aluminum adapters are known to split open (usually when the engine is fired up cold). Our remote adaptor is machined from solid aluminum billet and is tapped for aeroquip type oil line fittings (1/2" NPT) and also tapped for both oil pressure and oil temperature sending units. AN10 fittings included (2). And 12 available on request. Fits all M10 318engines. P/N 11414077R
Heavy-Duty
Remote Oil Filter Mount
Extra
strength for the most demanding situations. Housing machined from billet
aluminum, red anodized finish. Includes AN 10 fittings, AN 12 available on
request.
P/N 1142900004
Oil Thermostat
Works
with the above oil cooler kits to facilitate quicker engine warm up.
P/N
11420111 (for Korman Remote Kits 002 and 003)
P/N
11420222 (For Korman Competition Kits, AN 10 fittings)
High
Performance Canton Mecca Oil Filters
These
filters pass Korman requirements for flow, pressure drop, and size of particles
filtered out. Excellent protection for street, autocross or full race
conditions. Filter utilizes a synthetic element which you simply replace at your
service interval.
Spin On Type
For
installation to original BMW filter housings. Fits M10, M42/44, M20. Cast
aluminum housing. P/N 114202526
Remote Competition Type
Filters
1/2"NPT threads, installs as a remote unit. Stainless steel mounting bracket included. P/N 114202500
Replacement Filter Elements
Each
P/N 114202600 6
Pack P/N 114202602
Ignition
Bosch Lifetime Warranty
Ignition Wires
7mm high temperature silicone wire sets offer performance and durability. M20 wire set includes loom (wires preinstalled)
M20
P/N 12121710664 M10 P/N 12121705697
Bosch Replacement Ignition
Components
|
BMW |
Distributor Cap |
Rotor |
Super Spark Plugs |
Platinum Spark Plugs |
|
318i |
1203212 |
1204038 |
WR9DC (7512) (.032") |
WR9DP (4220) |
|
325e |
1203195 |
1204156 |
WR9LS (.028") |
WR9LP (4237) |
|
325i |
1203195 |
1204156 |
W8LCR (7509) (.028) |
W8LPR (6234) |
Bosch Replacement Oxygen
Sensors-OE Plug Connection
Replace
at 60,000 mile intervals for best performance.


© Korman Autoworks, Inc. 1997-2006